机械自动化是必然趋势
生产企业劳动“困难”难言。
据世界卫生组织称,到2050年,中国35%的人口将超过60岁,成为世界上最古老的国家。虽然年轻劳动力更受企业青睐,但年轻劳动力对危险、重复率高等体力劳动的意愿较低,2019年实施的新社会保障政策无疑会给企业带来新的危害。在劳动力成本日益高、人口老龄化严重、用工困难的背景下,生产企业的自动化升级改造势在必行,机械自动化是必然趋势。
近年来,出现了一些单道工序自动化设备,是自动打螺丝机的一次很好的尝试。市场上出现了一批台式模块化全自动拧螺丝机,力争用机械装置取代手动螺钉锁紧。模块化自动锁螺丝机在很大程度上解决了手工打螺丝的问题,受到市场的欢迎。但随着大规模使用,劣势逐渐暴露出来。平均使用寿命仅维持3-6个月。小批量、多批量生产企业精度不高,兼容性不好,增加了企业的维护成本。
机械自动化行业有一个“惊喜理论”的志为机电提出了一个新的观点:锁紧螺丝是自动化的突破。
以坐标式自动拧螺丝机为例。目前,手持式自动锁螺丝机仍是主流。大部分螺钉锁紧位置仍依赖人工,容易出现漏打、滑齿、浮动锁紧、敲击歪斜等异常情况。志为机电从开发第一代手持式自动锁螺丝机,到全自动拧螺丝机和机械人锁付,以保证精度和延长2-3年的使用寿命,兼容性高,具有滑动齿、浮动锁、锁泄漏等异常反馈机构。完美解决手工打螺丝的问题。长期的市场开拓和技术改进,让志为机电在自动拧螺丝机市场占有一席之地。
三个短板限制机械自动化,资金、人才、供求三大不足严重制约了企业“机器置换”的意愿?中小企业普遍存在资金少、融资难、专业人才缺乏、小批量、多批量等问题,对自动化升级的认识尚处于初级阶段,受到市场宣传的盲目影响。——提倡全自动化生产线。出乎意料的是,资金投入大,回报期长,维修成本无人,生产线兼容性差,产品批量等于转化成本高,还没有尝到全自动化生产线的滋味,更多的人没有迈出这一步,然后就大胆地大喊起来。
机械自动化起作用吗?中小企业自动化升级不应盲目启动,受市场影响应结合自身的实际情况,从单纯的自动化升级到能力的提升,逐步消除用人的弊端,然后再转移自动化。信息化改造,进而提高自动化覆盖率,加快自动化的步伐,人才是企业自动化改造的真谛。
志为机电给中小型企业“机械自动化”打了一枪,志为自动锁螺丝机不仅解决了单工位手持式自动锁付定位的问题,而且通过全自动拧螺丝机以高速度大大降低了中小企业生产节奏的成本。
摘要:自动锁螺丝机 全自动拧螺丝机 志为机电
标签: 全自动拧螺丝机 志为机电



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